High-mix Medical Device Manufacturing Company for Specialized Applications
![Ranfac hypodermic devices](https://ranfac.com/wp-content/uploads/Image-1.jpg)
Get to Market and Scale With Reliability and Repeatability
Ranfac’s expertise in manufacturing hypodermic-based devices, combined with over a century of experience, provides a unique partnership for our customers. Whether you’re a small startup or a blue-chip OEM, our highly automated and flexible manufacturing platform allows us to scale production to meet your needs. Our Avon, MA facility manages every stage of production in-house—from machining metal wire, rod, tubing, and molding plastic granules, to final assembly and packaging of both non-sterile and sterile products. This comprehensive control ensures the quality, precision, and efficiency your product demands, whether it’s a core hypodermic device or a broader range of single-use medical devices.
Engineering Product Development
At Ranfac, our Integrated Product Development services ensure that your medical devices are designed with both innovation, quality and manufacturability in mind. From the initial concept and early prototyping stages through to full-scale production, our team provides comprehensive support, including Design for Manufacturing (DFM) and complete Design History File (DHF) management. Our collaborative approach streamlines the development process, reduces time to market, and ensures that your product is optimized for both performance and compliance with regulatory standards.
Machining
Consistently growing and improving to provide for our customers’ needs, our Machine Shop’s core capabilities include cutting, grinding points, laser welding, and preparing steel for over-molding. We are constantly on the forefront of technological innovation, evidenced by our array of automated equipment and creative integration of robotics to increase scale and efficiency,
Molding
Operating out of a Class 8 clean room environment, we offer both over-molding (also known as insert molding) and injection molding. Customers can take advantage of many standard mold tools, including luer lock, stylet, and cannula handles or work with Ranfac on a custom tooling project. We leverage Battenfelds and Arburgs alongside automation to maximize capacity and accuracy while reducing the cost and time to develop a new product.
Finishing
Ranfac employs ultrasonic cleaning methods using common types of acidic, neutral, and alkaline cleaners along with neutralizers and triple cascading deionized water rinsing and heated HEPA filtered dryers. We offer descaling and passivation to bolster Chromium Oxide formation on stainless steel and to remove manufacturing process oxides. We clean assemblies and mitigate risks of entrapped spaces that lead to unwanted residues.
Assembly
Ranfac’s Class 7 cleanroom for assembly offers a controlled environment for preparing products for sterilization. Built for high-mix production, our assembly room can quickly switch between diverse types of jobs. We use a mobile barcode scanning system that links directly to our ERP system and allows for real-time insights into the workflow of the manufacturing process.
Sterilization & Packaging
Ranfac guarantees finalized sterile product by managing the entire ethylene oxide (EO) sterilization process, including all requisite testing and validations. We oversee all elements from assembly to final packaging with thorough inspection and documentation. Once sterile, Ranfac transports products back to our facility for validation and packaging according to customer specifications, utilizing a wide range of packing methods to ensure product integrity.
Customer Success
Explore our case studies to learn more about how Ranfac provides peace of mind around manufacturing medical devices, meeting every customer need with top-tier, cost-effective, and vertically integrated solutions.